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Cinergia B2C+160 -ITE EPLUS | bidirectional DC converter, 145 kW, platform: ePLUS; transformer: IT internal

Manufacturer number: B2C+160 -ITE EPLUS

Cinergia B2C+160 -ITE EPLUS | Regenerative, bidirectional DC converter for testing and emulation tasks, 145 kW, platform: ePLUS; transformer: IT internal

Technical Data

Description

B2C+160 -ITE EPLUS | bidirectional DC converter, 145 kW, platform: ePLUS; transformer: IT internal

The Cinergia B2C+ ePlus series has been specially developed for demanding development, validation and end-of-line test environments. It combines bidirectional power conversion with full power supply and highest control performance. As a source or load, the series operates with minimal energy loss, efficiently feeds excess energy back into the grid and ensures the highest grid quality (THDi < 3 %, power factor > 0.98).

Typical fields of application include battery and PV emulation, battery testing, energy storage systems, DC/DC and DC/AC converter tests, charging infrastructure, traction systems, smart grid validation, avionics and power hardware-in-the-loop (P-HiL). The series covers outputs from 7.5 kW to 160 kW, with a standard voltage range of 20 – 800 V DC and expandable architecture up to 1,500 V or over 1 MW system output in a master/slave network.

Model in focus: B2C+160 (160 kW)

The B2C+160 is the most powerful model in the B2C+ ePlus series. It was developed for high-performance applications where maximum current density, the highest precision and outstanding energy efficiency are required. With up to ±640 A in 1-channel operation, it is the first choice for large-scale battery testing, traction and energy storage applications or demanding DC system tests with high dynamics.

  • Voltage range: 20 – 800 V DC
  • Nominal power: 160 kW
  • Current capability (3-channel, unipolar, 2Q): ±213 A per channel
  • Current capability (1-channel, unipolar, 2Q): ±640 A total
  • Current capability (bipolar, 4Q): ±213 A
  • Operating modes: CV, CC, CP, CR, Power-Amplifier (P-HiL), Steps/Sequencer, Battery Pack Testing (incl.), optional battery & PV emulation

Technical classification compared to other models

The B2C+160 marks the top of the B2C+ ePlus series and offers the highest available performance and current capability. While models such as the B2C+100 (±390 A) or B2C+120 (±480 A) are already designed for high-performance testing, the B2C+160 sets new standards with ±640 A in 1-channel mode. It is suitable for applications that require the highest current reserves, fast control times and maximum energy efficiency.

Compared to smaller models, the B2C+160 not only offers the largest current capacity, but also optimized thermal stability and the highest continuous load capability. Thanks to its identical software architecture, it can be integrated into complex test systems or combined with other devices via master/slave systems to cover test scenarios up to well over 1 MW of power. This makes it the optimal choice for research and industrial areas with the highest performance requirements.

Product features of the series:

  • Bidirectional & regenerative: Energy flow in both directions with backfeed into the grid to reduce operating costs.
  • Grid-friendly: THDi < 3 % and power factor > 0.98 at rated power.
  • Power portfolio: 13 models from 7.5 kW to 160 kW; standard 20 – 800 V DC.
  • Overload capacity: up to 200 % short-term; 150 %/1 min, 125 %/10 min; DC overcurrent up to 110 % for 1 min.
  • Multi-channel concept: 3 independent DC channels (2Q) or 1 channel with triple current capability; optional 4Q operation (bipolar).
  • Parallel connection & series connection: Master/slave up to 8 units; parallel, series or series/parallel for more power or up to 1.500 V DC.
  • Operating modes: CV, CC, CP, CR, Power-Amplifier (P-HiL), Steps/Sequencer; Battery Pack Testing included; optional battery and PV emulation.
  • Fast dynamics: Step response typ. 1–2.5 ms (depending on mode and nominal value).
  • Operation & software: 4.3" touch, Windows GUI with sequence editor, CSV import and data logging with 400 ms resolution.
  • Interfaces: Ethernet/Modbus-TCP, isolated analog/digital I/Os; optional RS485, CAN/RS232 (via gateway); P-HiL integration possible.
  • Safety: Emergency stop, interlock signals (input/output), configurable alarms/limits, comprehensive protection functions (OV/OC/OL, short circuit, watchdog, etc.).
  • Efficiency & cooling: = 92 % (40–200 kW); forced air cooling with optimized air circulation for maximum thermal stability.
  • Measurement parameters: mains U/I/P/f; output U/I/P (rms/avg), DC link, temperature measurements; data logging üvia FTP.
  • Standards & conformity: CE; safety EN-50178/EN-62040-1; EMC EN-62040-2; RoHS.
  • Options: Battery emulation, PV emulation, insulation monitor (IT grids), anti-islanding (grid-feeding), low-ripple capacitance, 30 kHz switching option (model-dependent).

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About the Manufacturer

Cinergia

Cinergia is a leading developer of regenerative power converters for the test and measurement sector. For over 15 years, the company has been dedicated to developing advanced technologies that focus on efficiency, innovation and renewable energy...

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